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Smoked meatloaf in a bacon weave · 3.3 lb / 1.5 kg · Insulated cabinet

Smoked meatloaf in a bacon weave

A 1.5 kg free-form meatloaf wrapped in a bacon lattice, smoked at 120°C over hickory for two and three-quarter hours to 71°C. No loaf pan, no ketchup lake, and it slices clean at room temperature.

  • Cook date24 Sep 2026
  • Published29 Sep 2026
  • Raw weight3.3 lb / 1.5 kg
  • WoodHickory
  • CookerInsulated cabinet
Thermal map for this Smoked meatloaf in a bacon weave cook, with the pit and internal traces stroked over it
Heat zones mapped from pit temperature; white line = internal, red line = pit, crosses = probe samples

Cook timeline

  1. 16:00 Loaf on a rack over a drip tray, bacon seam down Formed free-hand into a 30 x 12 x 8 cm log, chilled 1 hour before weaving Pit120°C Internal6°C +0m
  2. 16:40 Nothing done The bacon has begun to render and the seam has fused shut Pit120°C Internal42°C +40m
  3. 17:15 Brushed the top with a thin glaze Tomato, vinegar, brown sugar — thin, so it does not burn over the next 90 minutes Pit121°C Internal58°C +1h15
  4. 18:00 Glazed again Two glazes, 45 minutes apart, and no more Pit121°C Internal66°C +2h
  5. 18:45 Pulled at 71°C, rested 20 minutes before slicing Ground meat is safe at 71°C; taking it further only squeezes it dry Pit122°C Internal71°C +2h45

The mix, and the one rule about it

One kilogram of ground beef at 18% fat, 300 g of ground pork, and 200 g of soaked breadcrumbs squeezed dry. The breadcrumbs are not filler, they are the binder that keeps the slice together — take them out and you get a crumbly loaf.

Everything must be cold when it is mixed, and it must be mixed with a light hand. Overworking ground meat makes it springy and dense, which is right for a sausage and wrong for a meatloaf. Fifteen seconds with a fork, not three minutes with a mixer.

The mix for a 1.5 kg loaf
ComponentAmountNote
Ground beef, 18% fat1.0 kgChuck is the right choice
Ground pork300 gAdds fat and lightness
Breadcrumbs, soaked and squeezed200 gFrom 150 g dry
Onion and pepper, diced small200 gSweated first, cooled
Egg2Binder
Salt, pepper, Worcestershire12 g, 3 g, 2 tbsp1% salt by total weight

The bacon weave, in five minutes

Six strips one way, six strips the other, woven over-under. It takes five minutes and it does two jobs: it holds the loaf together through a two-and-three-quarter-hour cook, and it becomes a crisp, seasoned crust that the meat underneath adopts.

Form the loaf first, chill it for an hour so it holds its shape, then lay the weave on a sheet of parchment, set the loaf on top and pull the parchment over to flip the whole thing. Bacon seam goes down so it fuses to the rack side, and the neat side is on top.

  • 12 rashers of thin-cut streaky bacon, 6 x 6
  • Form and chill the loaf for 1 hour before weaving
  • Flip onto the weave using parchment, seam side down
  • Free-form on a rack over a drip tray — never in a loaf pan

Why a loaf pan ruins it

A loaf pan holds every drop of fat the meat gives off, and the loaf simmers in it for ninety minutes. The sides go grey and soft, the bottom third turns to a pâté texture, and the whole thing cannot be sliced hot without collapsing.

On a rack over a drip tray the fat escapes. This cook produced 180 ml of fat and juice from a 1.5 kg loaf. The sides set firm against the moving air and the slice holds together at 2 cm.

Pan against free-form on a rack
MeasureLoaf panRack over drip tray
Fat drained0 ml180 ml
Side textureSoft, grey, steamedFirm, set
Bottom thirdPâté-likeSame as the rest
Slice at 2 cm, hotFalls apartHolds

Glaze, resting and serving

Two thin glazes, forty-five minutes apart, starting at minute seventy-five. Any earlier and the sugar burns before the loaf is half done; any thicker and it slides off onto the drip tray. Tomato paste, cider vinegar, brown sugar, a shake of chilli.

Rest twenty minutes before slicing, and slice at 2 cm across the loaf, not lengthwise. Meatloaf sandwiches are the reason to make a second one; sliced at 2 cm and chilled, it holds together in bread without a binder.

  • Two thin glazes at 75 and 120 minutes
  • Rest 20 minutes; slice 2 cm across the loaf
  • Excellent cold the next day in a sandwich with mustard and pickles
  • Freezes well in slices; reheat covered at 150°C for 20 minutes

Cross-section notes

bladeCross-section bands (scaled to fat cover)Rings = smoke ring; horizontal lines = muscle grain
Slice direction: Bias cut at 45°, 6 mm against the grain

Ground beef has no collagen and no structure, so the cook is about holding moisture and getting the outside set. A 1.5 kg loaf in a bacon weave takes two and three-quarter hours at 120°C to 71°C. The cross-section shows a 3 mm crust, a 4 mm bacon layer fused to it, and a uniform interior with the onion and pepper visible as distinct flecks.

Stall
0°C
Wrap method
No wrap (bare bark)
Wrapped at
never wrapped
Pulled at
71°C
Rest
20m
Score
4.3/5

Verdict: A loaf pan traps the fat and steams the meatloaf. Smoked free-form in a weave, the fat drains, the bacon crisps and the whole thing slices without falling apart — and it takes the same ninety minutes of attention as an oven version.

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